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The Hat Decoder — Field Guide No. 1

Choosing the Right TilgoMedal Hat: Size, Color, Function & Craft, Decoded

Most people buy a hat the same way they buy a poster — by eye. The right hat is the one that fits your head, flatters your face, works with your wardrobe, and was made well enough to outlive the trend that sold it. For our own line at TilgoMedal, every cap is an original design, made to order and easy to customise with your own colours and artwork — just the four essentials below.

TL;DR · the 90-second version
reaper hat
First look — a six-panel structured cap with dense embroidery, printed brim underside, and a holographic label.

01 Fit comes first. Measure your head, not your faith in a size tag

Run a soft tape around your head where a cap sits — a finger’s width above your eyebrows and level around your ears. That measurement, in centimetres, is your hat size.

Two closures, two philosophies

Fitted caps come in exact sizes and feel like a second skull. Adjustable caps (snapback or strapback) offer a flex band of sizes in one hat. If you’re between sizes, go adjustable; if you know your exact size, go fitted.

example-reaper snapback
Our adjustable snapback: fine embroidery up front, full-colour sublimation under the brim, and a 7-hole snapback closure.
US SizeHead CircumferenceBest For
6 5/8 – 6 7/853 – 55 cmPetite / slim
7 – 7 1/856 – 57 cmMost common
7 1/4 – 7 3/858 – 59 cmFuller heads
7 1/2 – 7 3/460 – 62 cmLarger heads

Sizes vary between brands — always check each product’s cm measurement.

02 Match the crown to your face & fit to the occasion

Once fit is right, silhouette is the style variable. The crown height and brim should echo — not fight — your face’s proportions.

Round face

A structured, slightly high crown and a straighter brim add definition and lengthen.

Square

Mid or low-profile crowns soften strong features.

Oval

Almost every crown height flatters.

Heart

A medium crown balances a wider forehead.

colorway-collection
The colour range at a glance.

03 Color is a wardrobe problem, not a mood problem

Own two neutrals that anchor your wardrobe (black or ink navy), then add one tonal surprise. Our fabric library runs to dozens of colours, so a custom order never has to settle.

fabric-colors
Fabric options in every shade.

04 Form follows function

Decide what the hat has to do, then let that decide fabric and features: Daily — breathable sweatband & crown ventilation; Sun — UPF and a deep brim; Travel — an unstructured cap packs flat; Lifestyle — a matte, logo-light cap reads as considered grooming.

embroidery-macro
Flat-lock embroidery: clean, tight, perfectly seated.

05 Read the craft — the details the label never tells you

  • Six-panel crown — even, parallel stitching.
  • Merrowed edge — the signature of a structured cap.
  • Crown profile — structured holds, unstructured relaxes.
  • Precision embroidery & digital print — two techniques, one cap.
  • Clean closure — a 7-hole snap fits a wider range of heads.

This level of construction was long synonymous with one iconic American brand — the benchmark for structured caps. The craft is no longer exclusive to them — now in a 30% wool / 70% acrylic blend, finished with fine embroidery and full-colour digital print, at a fairer price.

“A cap worth its price lets the seams do the talking.”
sublimation-print
Sublimation print: pigment fused into the fabric, won’t crack or fade.

Example two — the luxury nobody photographs

reaper hat example-two
Hard-lining snapback with a green underbrim.
hard-lining
Full-crown hard lining keeps the crown upright.
embroidery-detail
Dense satin and fill stitches, clean edges.
clean-interior
Our embroidery stops short of the interior lining.
snapback-hat
The signature details: 7-hole snap band and green underbrim.

06 Details that hold up, and ship well

  • 3.5cm wide pure-cotton sweatband. Soft, wicks sweat faster.
  • Industry-standard sewing, heavy-duty thread. 10–11 stitches per inch.
  • QC at every stage. Nothing ships we wouldn’t wear.
  • One cap, one code. A unique holographic anti-forgery code.
  • Sealed & protected. Own PP zipper bag, crush-resistant packing.

07 Why choose our caps — proudly, not loudly

  • True adjustable fit. Every snapback is size-adjustable.
  • 30% wool / 70% acrylic. Warmth and matte sheen; light and colour-true.
  • Fine embroidery + full-colour print. Two techniques, one cap.
  • Real people, every step. Professional designers and technicians stay with you and confirm mock-ups as we go — you see it before we sew.
  • Wide fit built in. 7-hole snap band across more head sizes.
mockup-example
A working mock-up confirmed before a single stitch.

08 Care for it & it’ll outlast the trend

Hand-wash with mild detergent and cold water, reshape the crown, and air-dry away from heat. Never machine-dry a structured cap. Store crown-up, not crushed.

Find the original TilgoMedal cap that was made for your head

Browse our original fitted run and adjustable strapbacks — customisable to your size, colour, and artwork. Talk with our design team at any point; you’ll see the mock-up and confirm it before production.

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